BenchmarkIntermediate

Typical consumption benchmarks: pretreatment, ink, film and powder

Grams, millilitres and square metres per garment — the numbers that build digital cost.

7 minPrint Profit Navigator EditorialUpdated 25/06/2026

TL;DR

  • DTG ink on darks runs 8–18 ml per garment; whites use 2–5 ml.
  • Pretreatment sits at 18–40 g per dark garment depending on application method.
  • DTF film plus powder typically costs €0.28–€0.75 per A4-equivalent print area.

Digital cost per garment is built from four small consumables. Estimating each of them 20% low compounds into a 25–30% understatement of the true cost.

ConsumableTypical rangeCost driver
DTG pretreatment (dark)18–40 gApplication method, garment absorbency
DTG white underbase6–14 mlCoverage, opacity target
DTG colour ink2–6 mlPrint area, resolution
DTF ink (CMYK + white)3–9 mlPrint area, white layer
DTF filmA4 0.06 m² – A3 0.12 m²Nesting efficiency
DTF powder3–9 gPrint area, shake-off quality
Screen ink (plastisol)1.5–4 g per colourMesh, stroke count
Emulsion per screen12–25 mlMesh count, coating passes

Measuring your own values

  1. 1Weigh a full consumable container before and after a defined production batch.
  2. 2Divide by the number of garments in that batch, not by planned quantity.
  3. 3Repeat for a light and a dark batch — the difference is often 3×.
  4. 4Feed the measured values into the calculator instead of the benchmark range.

Interactive example

DTF consumable cost per transfer

Film
€ 0,195
Ink + powder
€ 0,374
Total per transfer
€ 0,569

Same calculation kernel as the full calculators. For a decision-grade result, open the matching calculator.

Run the numbers in a calculator

Turn your own numbers into a bank-ready PDF report.

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